Puff Snacks Machine

GIVE US A MESSAGE

Quick detail:

1,Capacity:100kg/h-1ton/h

2,Certification:CE,SGS,ISO ect.

3,After-sales service:Engineer on-site service

4,Warranty:1 year

5,Brand:  motor Siemens, inverter Delta

  • Puff snack food machine description: 

    Puff snack food processing line takes corn flour, rice flour, corn grits or millet, etc as raw materials for production. We can generalize the puff snack foods production with "Low cost, high profits". This processing line can be used for the production all kinds of puff snacks, we will design the moulds with novel shapes according to customers’ specific requirement on the shapes of their aimed products.

    The production line is from feeding materials, extruding,Forming,Filling and cutting, drying, oil spraying to finished products are done once time fully automatically. The production line has following features: many models, flexible equipment configuration, wide range of raw materials, a wide variety of final products, and simple operation. By changing the mold and production process, it can produce core filling snacks, puffed rice crackers, wheat braised, nutritious breakfast, crispy rice and other foods etc, suitable for various food manufacturers.

    Our snacks machines are researched, developed and manufactured based on international advanced technology and our long term abundant experience. With the exquisite craft, stable performance and the reliable quality, our machines are salable in the world.

    Puff snack food production line:

    Production  video:

    Final Product:

     

    Raw Materials:

    corn flour, wheat flour, rice flour, and other grains flour etc.

     

    Features of puff snack food machine line:

    1) Simple structure in linear type ,easy in installation, maintain, cover small area.(The minimum area is about 50 square meters, please contact our sales staff for details.) 

    2) Adopting advanced world famous brand components in electric parts and operation parts(Siemens, Omron, Schneider, etc.). Can meet the customization needs of different types of customers.

    3) Accept various raw materials,( Increase the crispiness of the product,)

    4) Running in a high automatization and intellectualization,no pollution. Conducive to improving work efficiency.

    5) Higher configuration(PLC control is easy to operate, combined screw is easy to replace and adjustment)­ and lower configuration, for various demands 

    6) Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
    7) Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products(artificial rice,pasta,ect.) The company upgrades the quality of the machine screw, which increases the screw life, which is as long as 3 years to 5 years, and reduces the replacement cost of production enterprises.
    8) Automatic lubrication system can lower down power consumption and prolong the life.
    9) Double screws feed equal materials forcibly.

     

    Extruder model: 

    (The table can be dragged left and right to view)

    ModelInstalled PowerPower ConsumptionOutputSize
    DSE - 6574 kw52 kw100-150 kg/hr17x1.3x2.2(m)
    DSE - 70105   kw75 kw200-260 kg/hr20x1.5x2.2(m)
    DSE - 85205kw150 kw350-500kg/hr30x1.5x2.6(m)
  • Flow chart:

    Mixingscrew conveyerextruderair conveyerdryerHoisterflavoringcooling machinePacking machine


    Twin screw extruder:

    (The table can be dragged left and right to view)

    NameTwin screw extruder
    Capacity100-150kg/h,200-250kg/h,350-500kg/h
    Power22kw,37kw,75kw
    UsageTo extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by different shapes of moulds.
    Advantage

    1. frequency controlled

    2. screws can be complete type or combined type, to meet different production requirement.

    3.The forced lubrication system can make the working life longer

    4. Self-cleaning, when stopping, it can be cleaned without disassembling

    5. Big capacity, working stability


    Dryer:

    NameDryer
    Typeelectrical, steam, gas fired, diesel fired heating type etc.
    ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
    Capacity100kg/h to 10 ton/h
    Usagethe expanded food go through the "s" passage, to be dried to increase the self life.
    Advantage

    1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.

    2. The belt and the heat preservation use the stainless steel; it is suitable for food industry.

    3. The running speed of belt net can be controlled (frequency)

    4. The temperature can be controlled willfully and designed according to the need.

    5. Grease nipples at the edges of the dryer to lubricate gears and bearings


    Flavoring machine:

    NameFlavoring machine
    TypeSingle and double flavoring drum
    Capacity100-500kg/h
    Power0.75kw
    UsageTo mix the oil and flavors powder on the surface of the snacks food, to make different tastes
    Advantage

    1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.

    2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.

    3. The roller is 100% 304 stainless steel material .

  • Now

    PLC touch screen control

    Before
    The panel control

    VS

    Control box

    Now

    the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

    Before

    Not a combination screw, a whole screw.

    VS

    Screw

    Now

    the barrel with wear bushing extend the life of the screw,the life is more  than 2 year.

    Before

    no wear bushing,the life is about 1 year.
     

    VS

    Barrel

    Our advantage

    Dingrun

    Delta or Siemens(those are offices all over the world)

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Inverter

    Dingrun

    Whatever stepper or servo driving
    system Bright uses,all with top quailityand CE&CCC%UCL &UL

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Motor

    Dingrun

    World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

    Other Extruder Companies

    Made in China or brand copy,wiring,assembling can not even meet standard of China.

    VS

    Electrical part

    Dingrun

    High flexible shielding cable,working  between -75℃ to 115℃,95%,shielding scope

    VS

    Wire

    Other Extruder Companies

    Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
     

    Dingrun

    World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

    Other Extruder Companies

    Poor quallity,high noise,short lift,low Accuracy

    VS

    Bearing

    Technology Innovation

-- PRODUCTS --