Fried Snacks Machine

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Quick detail:

1,Capacity:100kg/h-1ton/h

2,Certification:CE,SGS,ISO ect.

3,After-sales service:Engineer on-site service

4,Warranty:1 year

5,Brand:  motor Siemens, inverter Delta

  • Fried snacks machine description: 

    The production line is a new technology that replaces the traditional production by twin-screw extrusion technology. The production line including mixing materials,Extruding and expanding, Forming in one, no need boiler, and the production process is simplified, efficient, environmentally friendly and low-carbon. The raw material can be a single material such as rice flour, corn flour, wheat flour, starch, it can also be mixture. Then forms a kind of leisure food after extruding, slaking, forming, drying, frying and flavoring. The shape can be changed by changing the mould and the forming machine and the cutting machine,such as strips, waved square sheets, diamond sheets, pillows, and triangles. The Crispy Rice,Salad Chips,and Bugles chips are all varied, and the taste is crisp and not greasy. 


    Fried snacks production line:


    Production  video:

    Final Product:

    Raw Materials:

    potato starch, corn starch, cassava starch, wheat flour, corn flour etc. as raw materials.

     

    Features of fried snacks machine line:

    1) Simple structure in linear type ,easy in installation, maintation, cover small area.(The minimum area is about 50 square meters, please contact our sales staff for details.) 

    2) Adopting advanced world famous brand components in electric parts and operation parts(Siemens, NTU, Schneider, etc.). Can meet the customization needs of different types of customers.

    3) Accept various raw materials,( Increase the crispiness of the product,)

    4) Running in a high automatization and intellectualization,no pollution. Conducive to improving work efficiency.

    5) Higher configuration(PLC control is easy to operate, combined screw is easy to replace and adjustment)­ and lower configuration, for various demands 

    6) Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
    7) Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products(artificial rice,pasta,ect.) The company upgrades the quality of the machine screw, which increases the screw life, which is as long as 3 years to 5 years, and reduces the replacement cost of production enterprises.
    8) Automatic lubrication system can lower down power consumption and prolong the life.
    9) Double screws feed equal materials forcibly.


    Extruder model: 

    (The table can be dragged left and right to view)

    ModelInstalled PowerPower ConsumptionOutputSize
    DSE - 65119 kw75 kw100-150 kg/hr22x1.3x2.2(m)
    DSE - 70126   kw82 kw200-250 kg/hr24x1.5x2.2(m)
  • Flow chart:

    MixingScrew conveyorextrudershaping and cuttingfryerde-oilingflavoringCoolingPacking

    Twin screw extruder:

    (The table can be dragged left and right to view)

    NameTwin screw extruder
    Capacity100-150kg/h,200-260kg/h
    Power22kw,37kw
    UsageTo extrude the raw materials and make them to the required shape and size of the fried snacks by mould
    Advantage

    1. frequency controlled

    2. screws can be complete type or combined type, to meet different production requirement.

    3.The forced lubrication system can make the working life longer

    4. Self-cleaning, when stopping, it can be cleaned without disassembling

    5. Big capacity, working stability


    Continuous Fryer:

    20200512172458359.jpg
    NameContinuous Fryer
    Typeelectrical, gas fired, diesel fired heating type
    Capacity100kg/h to 500 kg/h
    UsageThis fryer uses a double-layer mesh belt structure. The electric heating type has a paddle stirring device in the front section, which plays a certain stirring effect on the materials entering the fryer and prevents the materials from sticking to each other. This type of structural system has a small oil capacity and a fast turnover rate of frying oil, which is conducive to improving the quality of frying oil.
    Advantage

    1.The mesh belt adopts herringbone stainless steel mesh belt

    2. The two sides of the mesh belt are equipped with baffle plates to prevent food leakage.

    3. By adjusting the distribution of the amount of oil to ensure the front and rear oil temperature

    4. The drive adopts domestic high-quality motor and reducer (joint venture brand)

    5. The motor speed is controlled by the inverter and the time is adjustable

    6.The machine adopts electric grading

    7. The insulation is aluminum silicate insulation cotton.


    Flavoring machine:

    20200512172458359.jpg
    NameFlavoring machine
    TypeSingle and double flavoring drum
    Capacity100-500kg/h
    Power0.75kw
    UsageTo mix the oil and flavors powder on the surface of the snacks food, to make different tastes
    Advantage

    1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.

    2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.

    3. The roller is 100% 304 stainless steel material .

  • Now

    PLC touch screen control

    Before
    The panel control

    VS

    Control box

    Now

    the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

    Before

    Not a combination screw, a whole screw.

    VS

    Screw

    Now

    the barrel with wear bushing extend the life of the screw,the life is more  than 2 year.

    Before

    no wear bushing,the life is about 1 year.
     

    VS

    Barrel

    Our advantage

    Dingrun

    Delta or Siemens(those are offices all over the world)

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Inverter

    Dingrun

    Whatever stepper or servo driving
    system Bright uses,all with top quailityand CE&CCC%UCL &UL

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Motor

    Dingrun

    World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

    Other Extruder Companies

    Made in China or brand copy,wiring,assembling can not even meet standard of China.

    VS

    Electrical part

    Dingrun

    High flexible shielding cable,working  between -75℃ to 115℃,95%,shielding scope

    VS

    Wire

    Other Extruder Companies

    Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
     

    Dingrun

    World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

    Other Extruder Companies

    Poor quallity,high noise,short lift,low Accuracy

    VS

    Bearing

    Technology Innovation

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